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(+1)

Setup the machine again and recorded it this time.

Think I've found MY mess-up. 

The calculator i used on my phone for feed rate doesnt have custom bit sizes. I put in i want 0.1 chipload but  just looked and that's for a 3.175mm bit.

Found the calculator i used to  use and it should be around 230mmpm not 2000 odd.  Whoops!!

Video for fun:

Hi Pluto,

Ouch! It tried to move so fast that the machine's own inertia kept it from being able to retract - but you can hear it try with that buzz just before rapiding to the next cut. Glad you were able to solve the puzzle :]

 - Charlie